Industrial Services

Profitability through optimisation of assets: Install. Monitor. Maintain.

Keeping your plant running and production flowing is our number one priority. Our team understand that fast fault finding and pinpoint problem solving is key. The longer the breakdown the greater the production lost. We aim to keep plant downtime to a minimum.

Heavy duty machinery used to manufacture, transport or process, needs constant monitoring and preventative maintenance to ensure long lasting operation and optimal profitability. Having electrical and mechanical tradesman that understand this concept is the building blocks of our maintenance team.

Our 25years + Experience with industrial engineering gives us the know how and skills needed to design, maintain or upgrade a wide variety of Electrical and Mechanical systems.

Electrical Motor, Protection and Control

An electric motor is an electrical machine that converts electrical energy into mechanical energy, by inducing electric current in a wire winding to generate force in the form of rotation of a shaft.

  • Electrical motor testing. 3 phase and single-phase motors
  • Motor installation or replacement
  • Coupling installation and setup
  • Motor Bearing replacement
  • Thermal overload Protection
  • AC Drives (VSD, VFD, Soft starters)
  • Switchboard assessment and repairs
  • Custom Control systems
  • Emergency stop circuits
  • Light curtain protection
  • Remote control systems

Machine Automation

Using market leading technology to ensure every detail of process can run without interruption. Without having to perform every action manually.

  • Design, install, maintain or repair
  • Responsive Breakdown Repair
  • Sequence starting
  • Fault finding all electrical systems
  • Replacing, Programming and Commissioning of a wide variety of controllers
  • Proximity sensors

Lighting Systems

Cost effective, energy conserving lighting is the future. We design and install LED lighting systems tailor made for our customers.

  • Lighting Upgrades. Plant, office or warehouse
  • Light bulb or fluorescent tube replacement
  • Emergency lighting systems
  • Fluorescent lighting
  • Halogen lighting
  • High Pressure Sodium lighting
  • Mercury Vapor lighting

Electrical & Mechanical Engineering

Better Installation, Better Operation, Better Control

With unwavering dedication and commitment to our customers and their values, we will strive to adapt and overcome all obstacles to obtain success.

Pumps

Transferring liquid from one place to another is an everyday occurrence in any industrial environment. We Maintain, Repair, Install and Supply pumps.

  • Booster pump systems
  • Hot or Cold-water circulation
  • Process Liquid circulation
  • Lift well pumps
  • Sewage transfer
  • Sump pumps
  • Pump Control and protection
  • Retention tank transfer
  • Dosing pump systems
  • Pump Repairs

Water Filtration

Having clean water is essential to human wellbeing and the environment. From drinking to waste we can lend a hand.

  • Cartage filters
  • Sand filters
  • Water testing
  • UV filtration
  • Clarifier maintenance
  • Wastewater aeration and skimming
  • Treating water to be potable
  • Chemical dosing

Water Cooling or Heating

Water Temperature control is vital in a diverse range of processes. We service, maintain and repair.

  • Cooling tower fans
  • Cooling tower scaling
  • Circulation Pumps
  • Valves
  • Pipework
  • Heater elements
  • Temperature control

Programmable Logic Control (PLC)

Programmable logic controller (PLC) is an industrial computer control system that continuously monitors the state of input devices and makes decisions based upon a custom program to control the state of output devices.

  • System Fault finding
  • Inspecting Ladder logic through onsite HIM
  • Service and replace Input and Output devices

Relay Logic Systems

relay logic circuit is an electrical network consisting of lines, or rungs, in which each line or rung must have continuity to enable the output device.

Most industrial machinery has some form of relay logic circuit to make it work. To list a few components in this massive range of control system.

  • Contactors and relays
  • Digital inputs and outputs
  • Analog inputs and outputs
  • LCD display controllers
  • Wiring
  • Safety circuits
  • Control circuits
  • Main circuits
  • Switches
  • Timers
  • Customize designs
  • Integration with PLC systems

Ventilation

Ventilating a plant or an Electrical cabinet to cool down or heat up can be done by means of extraction or induction fans.

Keeping dust out of electrical panels is vital to ensure optimal and long living operation of electrical equipment inside the cabinet.

  • Electrical Cabinet pressurization
  • Pressurized plantrooms
  • Dust extraction and plant air filtration systems
  • Axial fans
  • Radial Fans
  • V-belt driven systems
  • Direct drive systems

Full Electrical /Mechanical Site Survey:

Prevention cost less than Reaction. Understanding what you have and how it works can reduce downtime.

Thermal Audits, Electrical component checks, and plant Condition Monitoring.

Our highly trained Thermal imaging analysis team and condition monitoring experts is focused on finding fires before they happen. Friction and loose electrical connections create heat and improper airflow prevents much needed cooling. All these factors can be monitored, maintained and repaired before resulting in major damage to expensive equipment, through our Condition Monitor Program and Scheduled Preventative Maintenance or PM system.

Thermal Imaging

Find Hot Connections

Identify Fire Hazards

Full electrical site survey to identify fire hazards

Mechanical fitting

Mechanical/Plant Fitting is a field of mechanical engineering that deals with the maintenance of machines. The key aspect is to understand the interchangeability of mechanical parts. All machine parts are manufactured in such a manner that they are within an acceptable limit of tolerance.

  • Hydraulics and Pneumatics systems
  • Conveyors
  • Welding and Cutting
  • Pumps
  • Compressors and Blowers
  • Bearings
  • Mechanical Power Transmissions (belt, chain and fluid drives)

Instrumentation

Instrumentation deals with the science of process control, it mainly uses analog systems to fine tune valves or probes in level or pressure systems.

  • Flow control systems
  • Pressure control systems
  • Temperature control systems
  • Level control systems

General Electrical

Any equipment that needs electricity to function and that is not listed in one of the options above falls into our general electric category. We offer the following general services, if it is not listed please feel free to contact us to get an assessment scheduled.

  • Test and Tag
  • Electrical Plug sockets
  • Any plant or office equipment that has an extension cord
  • Office upgrades
  • Fuse box upgrades or repairs
  • Distribution board upgrade or repairs
Single & 3 Phase System

3 Phase and single-phase systems

Three-phase electric power is a common method of alternating current electric power generation, transmission, and distribution.

It is a type of polyphase system and is the most common method used by electrical grids worldwide to transfer power.

It is also used to power large motors and other heavy loads.

A three-wire three-phase circuit is usually more economical than an equivalent two-wire single-phase circuit at the same line to ground voltage because it uses less conductor material to transmit a given amount of electrical power.

Single-phase electric power is the distribution of alternating current electric power using a system in which all the voltages of the supply vary in unison. Single-phase distribution is used when loads are mostly lighting and heating, with few large electric motors. A single-phase supply connected to an alternating current electric motor does not produce a rotating magnetic field; single-phase motors need additional circuits for starting (capacitor start motor)

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